How Bell Helmets Are Made

The process of manufacturing Bell helmets is thorough at every production stage. Each step of the production process is critical as it influences the outcome of the product. From the supplier to molding and quality testing, every step counts!

Have you ever wondered the exact steps that Bell follows to ensure that their helmets feature the right quality? Read on to know what Helmet Gurus found out.

Where are Bell Helmets Manufactured?

Bell racing helmets are exclusively made at Racing Force International in Bahrain. However, Bell bicycle helmets are manufactured in Illinois USA. Nevertheless, the bike helmet components come from the USA and China. 

What Material is a Bell Helmet?

The first Bell helmet, Bell 500, was of hand laminated fiberglass and polyurethane liner. Currently, technology has given birth to better materials. And so, Bell sources its raw materials from suppliers that meet ISO standards. 

Further, the Bell racing helmet uses a blend of aerospace-grade carbon and prepreg composite materials. To nail a consistent quality performance, Bell maintains a precise resin-to-fabric ratio. 

➤➤➤ Read More: Best rated modular motorcycle helmet at helmetgurus.com

Who Manufactures Bell Helmets?

Bell Sports, an American company for making motorcycle and bicycle helmets, manufactures the Bell brand of helmets. But it's vital to note that Bell Sports is among the subsidiaries of Vista Outdoor. 

How are Bell Helmets Manufactured?

Bell takes its helmet manufacturing process seriously, from choosing reputable suppliers to the quality testing phase. 

The initial step involves engineers teaming up to design, conceptualize, and develop a helmet prototype. The scientists consider the weight, fit ventilation, and intended consumer of the lid.

Developing the prototype paves the way for the shaping and injection molding phase. The process involves molding various materials to make the outer shell and the visor. 

After forming the outer shell, Bell expands EPS to assume the shape of the helmet liner. That means cutting and shaping foams to conform to the helmet’s exact fit. The padding material must give a comfortable fit. 

➤➤➤ Read More: Best modular motorcycle helmet – helmetgurus.com

After fitting the liner and foam, the next critical stage is sanding and buffing the shell. Sanding uses a unique type of paper to remove leftover marks to give a smooth surface that’s ready for painting. 

After polishing, it's vital to vacuum dirt and dust on the shell. Thereafter, its painting and creation of unique graphics on the outer surface. 

Once the graphic work is over, employees incorporate various accessories into the incomplete helmet. That includes attaching locking mechanisms, straps, and buckles. 

Note that for professional work, each employee is dedicated to attaching a particular accessory to the lid. Also, the fitting of lining and padding material employs laser technology to give a precise fit.

After assembling the accessories, the final and vital step entails testing for the Bell helmet quality. The stage involves subjecting the hood to simulated collisions to ascertain its protection ability. Other tests at this stage check on ventilation and whether the lid meets international safety standards. 

If the bell helmets meet or exceed the required safety standards, then packaging and distribution to various centers follow. 

Bell is a worldwide brand manufacturer of motorcycle and bike helmets. you can find other brands you can count on from Helmet Gurus.  

As the post explains, the company has predetermined steps that every helmet must pass before reaching consumers. The final step is the testing and verification stage if the helmets conforms to international set standards.